Inspection solutions for final assembly

The use of fully automated in-line measurement is a key factor in ensuring high-quality, reliable door production and offers significant benefits. Automated assembly of seals, welding of seal ends, and inspection of their quality as well as component handling can be performed accurately and efficiently. This reduces the need for manual rework, improves production speed and consistency, and minimizes the risk of errors or defects in the final product.

Increasing demands for product quality and, as a result, high-quality adhesive bonds are becoming ever more important in the automotive industry. With RTVision.3d from QUISS, it is now possible not only to measure the width, position, and continuity of the bead application but also its height. This provides insights into the applied material volume.

Robot-guided insertion of cockpits into the body ensures stable cycle times and cost-effective production with high flexibility. The same system can handle different vehicle types and cockpits. At the same time, the stationary sensors require little maintenance. 

Manual insertion of vehicle seats in the body requires precision and strength from the operator, despite the aids available. This is especially the case when it is done in motion. 

Automatic installation with 3D robot guidance sensors determine the 3D position of the vehicle openings, so that the robot can perfectly insert the seats in the vehicle with its gripper. 

Robot-guided insertion of seats into the car body ensures stable cycle times and cost-effective production with high flexibility.

The same system can handle different vehicle types and seats. At the same time, the stationary sensors require little maintenance.

Non-contact identification of wheels and break discs, accurate position detection, and high-precision guidance: our robot-guided wheel mounting system ensures robust and highly accurate processes, maintaining or even reducing machine cycle times and achieving maximum uptime.

With MiniPICK3D, manufacturers can automate wheel assembly safely and reliably, while remaining flexible for different vehicle types and wheels on the same line.  

Robot-guided opening of the fuel cap and detection of the filling position or the charging plug allows the vehicle to be refueled or charged directly in the line in a cycle-time-optimized manner. The color of the vehicle has no effect on the measurement performance.

The vehicle marriage - putting together the body, drive system and chassis - is a complex assembly process in which precision is everything. 

The ISRA Inspection System replaces manual inspection practices. The intelligent multi-camera system is a nondestructive, non-contact, fast and flexible system based on VIVA technology for  comprehensive inspection of completeness and position detection for safeguarding the “marriage” process.

There is no need to position the components accurately in advance, as VIVA comes with automatic object detection and component position correction as standard. It even reliably identifies and inspects objects that have been moved and turned, preventing complications in downstream process steps and considerably reducing costs.

Our Perceptron non-contact gap and flush solution for final assembly creates an objective dimensional quality gate that ensures every vehicle leaving your facility achieves the highest standards for fit and alignment. A fully automated solution measures the relationship between mating parts and directs your personnel where to adjust or what to correct in the manufacturing process.