Tier 1 / Supplier
Customers expect new cars to have flawless surfaces. Even minimal scratches or paint defects on add-on parts such as bumpers or B-pillars lead to expensive complaints, and faulty curved displays or mirrors can impair driving safety. Yet painted, reflective, and, even more so, curved surfaces are often extremely sensitive and, therefore, difficult to inspect.
Nevertheless, precise quality control inspections are essential for manufacturers. Manual visual inspection processes are subject to deviations in terms of reproducibility and defect classification – even for trained employees.
ISRA VISION's solutions for fully automated surface inspection consistently and objectively detect and evaluate defects on almost all glossy automotive components. Painted surfaces are inspected cost-effectively, and defects are found according to reproducible specifications.
Costly complaints and manual rework to repair defects are drastically reduced while product quality is increased and consistently assured. Even at short cycle times, all relevant defects are detected at an early stage and the relevant components are reworked or sorted out.
Our tier 1 / supplier solutions are supported by our brands:
Car exterior add-on parts
Cosmetic defects such as scratches or orange peels on front and rear bumpers, cover panels, B-pillars, or sunroofs are very quickly noticed by the human eye but are an enormous challenge for automated quality assurance.
Depending on the application and requirements, PAINTSCAN Compact and SpecGAGE3D inspect painted add-on car parts and deliver reliable results in step with your production process - robot-guided or stationary. This ensures objective and consistent automated quality control even for car attachment parts with numerous variants and complex shapes.
Benefits
- Fast cycle time thanks to high measuring speed
- Maximum objectivity and reliability
- Production optimization with clear defect classification and traceability
- Fully automatable: 24/7 continuous operation
- Reduced allocation of human resources
- Features
- Typical defects
- Fully automated defect detection on reflective surfaces
- High flexibility for part shapes and sizes
- Inspection of highly complex part geometries
- Robot guided or stationary inspection
- Real-time production monitoring & process control
- Orange peel
- Paint runner
- Scratches
- Dents
- Inclusions
- Polishing marks
Download additional information
- English
- German
- Chinese
Paintscan compact flyer en
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- flyer-paintscan-compact-automotive-en.pdf
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- 1 MB
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SpecGAGE3D product range brochure en
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- brochure-specgage-3d-product range-en.pdf
- Size
- 802 KB
- Format
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Paintscan compact flyer de
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- flyer-paintscan-compact-automotive-de.pdf
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- 1 MB
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SpecGAGE3D product range brochure de
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- brochure-specgage-3d-product range-de.pdf
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SpecGAGE3D product range brochure cn
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- brochure-specgage-3d-product range-cn.pdf
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Car Interior
Trims, switches, panels: SpecGAGE3D detects defects on high-gloss components of automotive interior surfaces. The simultaneous quality inspection of several components in a single tray ensures maximum cycle time. It detects defects at typical sizes (40 µm) with measurement times of 3-6 seconds.
Benefits
- Fast cycle time thanks to high measuring speed
- Maximum objectivity and reliability
- Production optimization, defect classification and traceability
- Fully automatable: 24/7 continuous operation
- Reduced allocation of human resources
- Features
- Typical defects
- Technical data
- 100% defect detection and form control for reflective or transparent surfaces
- Fully automated inspection and evaluation
- Shape and defect inspection in one measurement
- Determination of stable and comparable values
- Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
- Large-Part Inspection: Inspection of large, curved parts
- Real-time production monitoring & process control
- Orange peel
- Scratches
- Dents
- Inclusions
- Measuring method: Phase measuring deflectometry
- Measuring fields: 300x200 – 600x400 mm²
- Lateral resolution: ~20–240 µm
- Typ. measuring time: 3–12 seconds
Download additional information
SpecGAGE3D product range brochure en
- Filename
- brochure-specgage-3d-product range-en.pdf
- Size
- 802 KB
- Format
SpecGAGE3D product range brochure de
- Filename
- brochure-specgage-3d-product range-de.pdf
- Size
- 757 KB
- Format
SpecGAGE3D product range brochure cn
- Filename
- brochure-specgage-3d-product range-cn.pdf
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- 842 KB
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Mirrors
A flawless rearview or exterior mirror not only has to have a 100% flawless surface but also a 100% correct curvature. The SpecGAGE3D automated optical inspection system uses deflectometry to check both in a time-saving manner in just one measurement pass. Deviations are documented, and processes can be adjusted promptly.
Benefits
- Fast cycle time thanks to high measuring speed
- Maximum objectivity and reliability
- Production optimization, defect classification and traceability
- Fully automatable: 24/7 continuous operation
- Reduced allocation of human resources
- Features
- Typical defects
- Technical data
- 100% defect detection and form control for reflective or transparent surfaces
- Fully automated inspection and evaluation
- Shape and defect inspection in one measurement
- Determination of stable and comparable values
- Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
- Large-Part Inspection: Inspection of large, curved parts
- Real-time production monitoring & process control
- Form deviations
- Scratches
- Inclusions
- Measuring method: Phase measuring deflectometry
- Measuring fields: 300x200 – 600x400 mm²
- Lateral resolution: ~20–240 µm
- Typ. measuring time: 3–12 seconds
Download additional information
SpecGAGE3D product range brochure en
- Filename
- brochure-specgage-3d-product range-en.pdf
- Size
- 802 KB
- Format
SpecGAGE3D product range brochure de
- Filename
- brochure-specgage-3d-product range-de.pdf
- Size
- 757 KB
- Format
SpecGAGE3D product range brochure cn
- Filename
- brochure-specgage-3d-product range-cn.pdf
- Size
- 842 KB
- Format
Car Display & Optical Components
Large-area displays (pillar-to-pillar) show important cockpit functions and enable the control of all communication and infotainment systems in the car. With their often curved shapes, they need to be perfectly integrated into the cockpit. Automated quality assurance inspection for automotive displays, light guides, or cover glasses is essential to meet the high requirements regarding mechanical stress, flawless function, and operability as well as a perfect fit and optical quality. SpecGAGE3D inspects automotive displays, detects defects during production and ensures 100% quality.
Benefits
- Fast capturing of form and defects: Only one measuring tool for two measuring tasks
- 24/7 objective & continuous control vs. manual inspection
- Flexibility in size, shape, and variety of parts
- Traceability: detection of production defects over specific periods of time
- Fast and precise CAD comparison
- Features
- Typical defects
- Technical data
- 100% defect detection and form control for reflective or transparent surfaces
- Fully automated inspection and evaluation
- Shape and defect inspection in one measurement
- Determination of stable and comparable values
- Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
- Large-Part Inspection: Inspection of large, curved parts
- Real-time production monitoring & process control
- Shape deviations
- Inclusions
- Scratches
- Unevenness
- Measuring method: Phase measuring deflectometry
- Measuring fields: 300x200 – 600x400 mm²
- Lateral resolution: ~20–240 µm
- Typ. measuring time: 3–12 seconds
Download additional information
SpecGAGE3D product range brochure en
- Filename
- brochure-specgage-3d-product range-en.pdf
- Size
- 802 KB
- Format
SpecGAGE3D product range brochure de
- Filename
- brochure-specgage-3d-product range-de.pdf
- Size
- 757 KB
- Format
SpecGAGE3D product range brochure cn
- Filename
- brochure-specgage-3d-product range-cn.pdf
- Size
- 842 KB
- Format
HUD
Only with a perfect shape and defect-free, reflective coating head-up displays generate distortion-free images. The automated shape and surface inspection with SpecGAGE3D detects even the smallest shape deviations and defects of head-up display deflection mirrors, which - if left undetected - can lead to distorted or faulty imaging and thus to impaired driving safety.
Benefits
- Fast cycle time thanks to high measuring speed
- Maximum objectivity and reliability
- Production optimization, defect classification and traceability
- Fully automatable: 24/7 continuous operation
- Reduced allocation of human resources
- Features
- Typical defects
- Technical data
- 100% defect detection and form control for reflective or transparent surfaces
- Fully automated inspection and evaluation
- Shape and defect inspection in one measurement
- Determination of stable and comparable values
- Multi-Part Inspection: Simultaneous measurement of multiple parts in a tray
- Large-Part Inspection: Inspection of large, curved parts
- Real-time production monitoring & process control
- Form deviations
- Inclusions
- Scratches
- Unevenness
- Measuring method: Phase measuring deflectometry
- Measuring fields: 300x200 – 600x400 mm²
- Lateral resolution: ~20–240 µm
- Typ. measuring time: 3–12 seconds
Download additional information
SpecGAGE3D product range brochure en
- Filename
- brochure-specgage-3d-product range-en.pdf
- Size
- 802 KB
- Format
SpecGAGE3D product range brochure de
- Filename
- brochure-specgage-3d-product range-de.pdf
- Size
- 757 KB
- Format
SpecGAGE3D product range brochure cn
- Filename
- brochure-specgage-3d-product range-cn.pdf
- Size
- 842 KB
- Format
InLine / Atline Industrial Metrology
Perceptron Industrial Metrology solution for automotive tier suppliers enables you to contain, correct, verify, and control manufacturing quality immediately — on every part — at full production speed without removing the part from your manufacturing process. Our SPC and GD&T reporting provides you with the 100% measurement required by the OEM and quality transparency.
Ideal for frames, cradles, battery components, hot-end and cold-end exhausts, and closure panels measurement applications.
These solutions are supported by our brand:
Benefits
- 100% Measurement
- Quality Traceability
- SPC and GD&T reporting capability
- Common measurement technology as OEM customer
