CartonSTAR

Print control for corrugated board printed using the flexo printing process

Inline inspection for the post-print production of flexo-printed corrugated board

CartonSTAR is an inline inspection system that has been specially developed for the post-print production of printed corrugated board. It detects typical printing errors such as splashes, impurities, streaks, color deviations or register errors during the printing process and checks static barcodes or QR codes for legibility. Thanks to special algorithms, it distinguishes between relevant printing errors and the display of pseudo defects, which can be caused by the wavy surface of the corrugated board.

Even before printing, the system compares the future print image with an approved PDF file. The operator immediately recognizes whether printing plates are defective or incorrectly inserted, for example. This prevents waste before the actual printing process begins.

A specially developed defect classifier tool ensures that relevant and non-relevant defects are separated during the printing process in order to optimally meet individual customer requirements. Not every defect is a reject. Classification therefore contributes to an increase in saleable goods. Thanks to the LiveSheetView function, the machine operator can view the currently inspected print image on a separate monitor during the printing process and thus observe the printing process in detail.

The system also supports the automatic rejection of faulty sheets to ensure consistently high-quality deliveries to brand owners. In addition, CartonSTAR generates a comprehensive job report with all events, diagrams and defect galleries, which protects the user from unjustified complaints. Thanks to the high value of corrugated board, the system pays for itself quickly and strengthens the market position of the company's sales and marketing activities.

  • Job management for different quality levels; adjustable quality parameters
  • Substrate compensation to avoid false alarms
  • Verification of the correct print job and control of the printing plates
  • Defect classification tools
  • LiveSheetView: display of the currently inspected print image on a separate monitor 
  • Checking the legibility of static bar & QR codes
  • Automatic ejection of faulty plates

Download additional information

CartonSTAR flyer en

Flyer CartonSTAR [EN]

Filename
MVS-PR-CartonSTAR-EN-062024.pdf
Size
794 KB
Format
pdf
Download
CartonSTAR flyer de

Flyer CartonSTAR [DE]

Filename
MVS_PR_FL_CartonSTAR_2024_05_DE.pdf
Size
809 KB
Format
pdf
Download

Discover the full range of applications for CartonSTAR

Corrugated packaging

Ensure top quality of printed corrugated boards. Learn how ISRA VISION‘s inspection solutoin CartonSTAR automatically detects printing defects either in flexo or digital printing process.
CartonSTAR

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